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Factory Case Study

Delivering 500km of Custom Fiber123 for 美国德

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Project Volume

23 m

Lead Time

15 Days

Product Core

ul ULL

Pass Rate

100%

1. The Challenge

The client, a leading data center operator, required a massive deployment of pre-terminated fiber optic cables. Relying on traditional distributors was not an option due to a 30% markup and an inability to guarantee batch consistency. They needed a direct manufacturer capable of producing non-standard jacket colors (Pantone specific) with strict LSZH (Low Smoke Zero Halogen) CPR Eca ratings within a 3-week window.

2. Owire’s Manufacturing Solution

By leveraging our 24 automated production lines, we bypassed the standard supply chain bottlenecks. Our engineering team executed the following:

  • Custom Extrusion: Calibrated our extrusion machines for the exact LSZH compound required, ensuring fire-safety compliance without compromising cable flexibility.
  • Private Labeling (OEM): Implemented inline laser printing to brand every meter of the cable with the client’s logo and specific part numbers.
  • High-Speed Termination: Deployed 50 technicians to our dedicated polishing lines, achieving ultra-low insertion loss (≤0.12dB) across 25,000 LC connectors.

Batch Specifications Delivered

PARAMETER CLIENT REQUIREMENT OWIRE FACTORY OUTPUT
Insertion Loss (LC) ≤ 0.20 dB ≤ 0.12 dB (Fluke Tested)
Jacket Material LSZH (Standard) Custom LSZH (CPR Dca rated)
Branding None / Generic 100% Custom Laser Print & Packaging

Why Factory Direct?

  • Cost Reduction

    Saved the client 28% compared to tier-1 distributors.

  • 100% Traceability

    Every patch cord shipped with an individual 3D interferometer and Fluke test report.

Fiber Polishing Cable Extrusion Warehouse Batch

Stop Paying Distributor Markups.

Partner directly with Owire. We offer comprehensive OEM/ODM services for fiber optic and ethernet network infrastructure with ISO-certified quality control.